JTPB Mining Explosion-Proof Hoisting Winch

Product Features: Comprehensive explosion-proof safety design; multi-layered safety protection system; high-efficiency variable-frequency speed control technology; reliable braking and control system; and a robust, durable structural design.

    Overview

    The JTPB mining explosion-proof hoisting winch is explosion-proof lifting equipment specifically designed for gas mines based on the JTP series.

    Primary applications: Suitable for use in underground coal mines, metal mines, and non-metallic mines where explosive gases such as coal dust and methane are present; it is used to hoist coal, ore, and gangue, lift personnel, and transport materials and equipment.

    Structural composition: main shaft assembly, disc brake, reducer, coupling, explosion-proof motor, explosion-proof hydraulic station, depth indicator, working braking mechanism, and explosion-proof electrical control system.

    Nuclear structure

    • Main shaft assembly: comprising the main shaft, drum, brake disc, hub, bearing housing, bearing, and plastic liner
    • Reduction gearboxes: hard-face reduction gearboxes and soft-face reduction gearboxes
    • Explosion-proof motor: Explosion-proof three-phase asynchronous variable-frequency motor
    • Braking system: includes disc brakes and an explosion-proof hydraulic unit
    • Depth indicator: arch-type
    • Couplings: bevel gear couplings and elastic pin couplings
    • Operating braking mechanism: electric hydraulic brake
    • Explosion-proof electrical control system: includes an explosion-proof variable-frequency power supply cabinet, an explosion-proof PLC control cabinet, an explosion-proof reactor cabinet, and an intrinsically safe control console.

    Core Structure and Design Features

    Powertrain transmission process

    Start the explosion-proof motor → transmit power to the high-speed shaft of the reducer via an elastic coupling → reduce speed through two-stage gear reduction → transmit power from the reducer’s driven shaft to the main shaft assembly via a gear coupling → drive the drum to rotate

    Enhance control mechanisms

    When the motor rotates forward, the wire rope wound around the drum causes the lifting container to rise.

    When the motor reverses direction, the drum releases the wire rope, causing the container to descend.

    By changing the motor’s direction and rotational speed, precise vertical positioning control of the container within the wellbore is achieved.

    Explosion-proof safety mechanism

    The electrical equipment adopts a flameproof design; its enclosure can withstand internal explosion pressure and prevent flames from escaping.

    All electrical connections are fitted with special seals to prevent gas leakage from causing an explosion.

    Braking and Protection Principles

    Normal operation: The hydraulic station supplies pressure, causing the disc brake to release.

    Normal braking: the hydraulic unit releases pressure, and the spring force drives the brake disc to clamp, enabling a smooth stop.

    Emergency: When a safety device is triggered, immediately cut off the power supply and apply the brakes to prevent the accident from escalating.

    Advantages of variable-frequency technology: By employing AFE self-commutated variable-frequency technology, when a heavy load is lowered or decelerates, the system automatically switches to power generation mode, converting kinetic energy into electrical energy and feeding it back into the grid, thereby achieving energy savings of over 30%; additionally, it provides extra braking torque, enhancing safety.

    Parameter

    technical parameter
    modeldrumMaximum tensile force of the steel wire ropeMaximum tension differential of the steel wire ropeMaximum lifting height or transport lengthwireropeAverage improvement rateExternal dimensions (length × width × height)Nominal weight of the main unit
    numberdiameterwidthmannedLoadmannedLoadOne layer of wrappingTwo-layer windingThree-layer windingMaximum diameterTotal fracture strength
    unitmkNmmmkNm/smmKg
    parameterJTPB-1.2×1P11.2 1303030301583295042027024389×2600×21007048
    JTPB-1.2×1.2P11.2 1.2303030301883815942027024589×2600×21009863
    JTPB-1.6×1.2P11.6 1.2454545451954096262640545383×3000×230013610
    JTPB-1.6×1.5P11.6 1.5454545452464977762640545683×3000×230013860

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