2JKB Explosion-Proof Mine Hoist

The 2JKB series mine hoist is a fire-resistant dual-drum single-rope coiling device specifically designed for explosive environments in coal mines containing gases or coal dust; it complies with the AQ 1035-2007 “Safety Inspection Code for Single-Rope Coiled Mine Hoists” and the GB/T 20961-2007 standard.

    Overview

    The 2JKB series mine hoist is a fire-resistant dual-drum single-rope coiling device specifically designed for explosive environments in coal mines containing gases or coal dust; it complies with the AQ 1035-2007 “Safety Inspection Code for Single-Rope Coiled Mine Hoists” and the GB/T 20961-2007 standard. Its core function is to lift materials, personnel, and equipment vertically or in inclined shafts by synchronously coiling steel cables through dual drums. It is particularly suitable for small and medium-sized mines with moderate annual output and a depth of ≤ 400 m. It also features high explosion resistance, a compact structure, and stable operation.

    2JKB Explosion-Proof Mine Hoist

    Core Configuration and Design Features

    Main spindle assembly

    It employs a split-type drum structure, facilitating underground transportation and installation. The material is 16Mn high-strength steel, with a surface featuring a molded grooved channel made of engineering plastic to reduce wear;

    The spindle and reducer are directly connected via a gear coupling, providing a transmission efficiency of ≥90%. The bearings are double-row spherical roller bearings with high impact resistance.

    Brake assembly

    Disc brake: rear-mounted cylinder design; braking force is provided by disc springs; supports secondary braking and constant deceleration mode; braking torque is ≥3 times the maximum static torque;

    Hydraulic unit: rated oil pressure of 6.3 MPa; equipped with an electro-hydraulic proportional valve; supports automatic power braking and redundant control; and features an adjustable rope clutch (suitable for dual-cylinder models).

    Transmission system

    Planetary gear reducer: tooth surface hardening design (material: 20CrMnTi, carburized and quenched); transmission ratio range: 20–31.5; low operating noise and long service life;

    Variable-frequency motor: power range 315–550 kW; suitable for explosion-proof environments; energy savings exceed 30%.

    Monitoring and Control

    Integrates a PLC control system, supports manual, semi-automatic, and fully automatic operating modes, and is equipped with the ASCS-3 digital speed control system;

    The depth indication system employs a dual-redundant design combining a mechanical pointer with a digital display, providing a positioning error of less than 0.5 meters.

    Safety Protection and Explosion-Proof Characteristics

    Explosion-proof design
    Electrical equipment complies with GB 3836.1/2 standards; motors and electronic control systems employ a fully enclosed explosion-proof design;
    Multi-monitoring
    Integrated over-speed, overload, rope slack, brake shoe wear sensors, and interlocking control with the main motor;
    Emergency system
    Supports continuous deceleration safety braking and secondary braking; the hydraulic unit automatically triggers redundant braking when power is lost

    Application Scenarios and Limitations

    Applicable scene
    Lift personnel in gas-containing coal mine environments (explosion-proof certification is required); Incline shaft ore transport (maximum load capacity ≤ 160 kN); Suspension of vertical shaft excavation equipment (such as cantilever plates and grouting pipes).
    Restrictions
    Non-explosion-proof models are strictly prohibited from being used in explosive environments; Limit on the number of wire-rope winding layers: a single layer for vertical axes, two layers for cargo, and three layers for inclined axes.

    Parameter

    (2JKB) Technical Parameters
    modeldrumMaximum tensile force of the steel wire ropeMaximum tension difference of the steel wire ropeMaximum lifting height or transport lengthwireropereduction gear ratioAverage improvement rateelectric motor
    numberdiameterwidthCenter-to-center distance between the two rollersmannedLoadsomebodyLoadOne layer of wrappingTwo-layer windingThree-layer windingMaximum diameterTotal fracture strength speedmaximum power
    unitmKnmmmKn M/sr/minKW
    parameter2JKB-2×1P22.01.0/60401653635913254031.54750185
    2JKB-2×1.25P22.01.25/2224777633254031.54750185
    2JKB-2.5×1.2P22.51.2/90552284897874081031.54.8750315
    2JKB-2.5×1.5P22.51.5/30263810134081031.54.8750315
    2JKB-3×1.5P23.01.5/1308028059495250117031.56.5750560
    2JKB-3×1.8P23.01.8/351737116950117031.56.5750560
    2JKB-3.5×1.7P23.51.7/170115426862/58153031.58.6750900
    2JKB-3.5×2.1P23.52.1/462915/58153031.58.6750900

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