Air Separator

An air classifier primarily consists of components such as a circulation fan, a separation drum, a conveyor, a diffusion chamber, and a dust collector. The device operates on the principles of aerodynamics, using a controllable airflow as the sorting medium.

    Overview

    An air classifier primarily consists of components such as a circulation fan, a separation drum, a conveyor, a diffusion chamber, and a dust collector. The device operates on the principles of aerodynamics, using a controllable airflow as the sorting medium. It separates materials according to their density and particle size: lighter impurities, such as paper, plastics, dry leaves, and down, are carried upward or horizontally by the airflow, while heavier materials fall downward under the influence of gravity; the settling process is completed through inertia, thereby achieving efficient separation of light and heavy materials.

    Operational Principle

    Feeding and dispersal
    Materials are fed into the equipment via a vibrating feeder or conveyor belt. To ensure accurate sorting, the materials typically need to be pre-crushed so that the air separator can effectively separate the different components.
    Airflow Classification
    This is a critical stage. Under the combined action of a controllable positive-pressure airflow (blowing) and a negative-pressure airflow (suction), lightweight materials—such as plastic bags, films, foam, and lightweight wood chips—are carried away by the airflow and collected in a cyclone dust collector or settling chamber. Heavy materials—such as bricks, metal, and glass—do not rely on airflow for support; they naturally settle under the influence of gravity and are then discharged through the material outlet conveyor at the bottom of the equipment.
    Auxiliary shielding and magnetic separation
    To improve purity, the equipment often incorporates additional functions. For example, a magnetic separator may be installed at the front end to remove ferromagnetic metals; a vibrating screen may also be added internally to further classify heavy materials by particle size, thereby achieving “multi-functional operation in a single machine.”

    Core Advantage

    01
    High sorting accuracy, replacing manual labor

    Compared with traditional manual sorting, integrated air classifiers offer higher efficiency. They effectively separate lightweight contaminants from materials that are difficult to sort manually, ensuring that heavy contaminants—such as recycled metals—have low impurity content and high purity. The separation rate for lightweight materials can exceed 90%.

    02
    Environmental protection and dust-free conditions

    Modern air separators typically employ a negative-pressure design or an internal circulating airflow system. During operation, the airflow circulates within the equipment, preventing dust from escaping. Using a cyclone filter or bag filter, dust is concentrated, settled, and discharged, significantly improving the working environment.

    03
    Modular design for easy maintenance

    The equipment typically features a modular design, resulting in a compact footprint and reduced space requirements. Since it primarily relies on airflow for operation, it has fewer wear parts and lower maintenance costs. In addition, the system is usually integrated into a single unit, making installation straightforward—operation can begin simply by connecting the power supply on site.

    Features

    • Excellent separation performance | High flexibility | Adjustable negative pressure/airflow
    • Fully leverage aerodynamics to achieve superior separation of lightweight and heavy materials.
    • The angle of the material conveying conveyor and the air nozzle can be adjusted within a 90° range, providing high flexibility and strong adaptability.
    • The expansion chamber operates under a negative-pressure environment, enhancing the separation effect between the lightweight material and the air.
    • The fan separator is equipped with airflow and pressure control valves, allowing flexible adjustment of the airflow to the nozzles and dust collector.

    Parameter

    Parameter ItemTypical SpecificationremarksRemark
    Processing capacity10–50 t/hVisual materials
    Fan Power11–45 kW (variable frequency adjustable) 
    Air Flow RegulationVariable frequency, continuously adjustable 
    Power Supply380V / 50Hz (60Hz available upon customization) 
    Key FeaturesSeparation of lightweight and heavy materials; adjustable air ducts; reserved negative-pressure dust collection interface 
    Applicable MaterialsSeparation of light and heavy fractions in municipal solid waste (membrane/paper/light impurities vs. heavy solids)

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